High School Airboat Build II

A general, non-powerplant specific, discussion on airboat technology, ie., hulls, rigging, polymer, etc..
User avatar
Rick McC.
Southern Airboat Member
Posts: 62
Joined: Wed Jan 11, 2017 10:14 pm
Location: Weeki Wachee, Fl

Re: High School Airboat Build II

Postby Rick McC. » Wed Feb 22, 2017 10:50 pm

Very nice, Sir!

I noticed the holes in the cage tubes in your latest pics; I'm surmising that the cage wires are to go through them?

I've not seen a cage design like that before, and I imagine that it'll provide a very clean look.

I think for northern ( or any) boats designed for 100% freshwater use that'll be fine.

Since I'm a Florida native whose airboat is used 100% in saltwater; I'm guessing that's why I haven't seen such a cage design before, even with the 100% stainless rigging that's used down here.

Anyway; it's a very interesting and unusual design feature that I've never seen before! :thumbleft:
"Sights are for the unenlightened."
Rick
http://guntipsandtalk.com

User avatar
Duece
Site Supporter - I
Site Supporter - I
Posts: 2222
Joined: Tue May 31, 2005 11:43 pm

Re: High School Airboat Build II

Postby Duece » Thu Feb 23, 2017 7:12 am

Love the conduit bends in the cage. That looks so much better than when they cut short pieces instead. Good work!

Duece
"Welcome to the Dark Side..."
14'x7'6" Diamondback ZZ4 350/355hp 2.37:1 Stinger gearbox 80" 3 blade NGR series

CWAIS
Southern Airboat Member
Posts: 152
Joined: Tue Sep 10, 2013 8:47 pm
Location: Pardeeville, WI

Re: High School Airboat Build II

Postby CWAIS » Thu Feb 23, 2017 10:24 pm

Rick McC, thanks for your comments. The holes are there for the wires. Once they are in place every hole will be welded shut top and bottom. John Hagen from Onalaska, WI makes his cages this way, they are called a "HAGEN CAGE". They look very nice when done but they are more work. I don't know why they would not be used around salt water but I don't know that much about that area of the country.
Thanks Duece, I will make sure that I tell the guys in charge of the J Bars.
I will try to post more pictures tomorrow.

User avatar
Rick McC.
Southern Airboat Member
Posts: 62
Joined: Wed Jan 11, 2017 10:14 pm
Location: Weeki Wachee, Fl

Re: High School Airboat Build II

Postby Rick McC. » Thu Feb 23, 2017 11:58 pm

CWAIS wrote:Rick McC, thanks for your comments. The holes are there for the wires. Once they are in place every hole will be welded shut top and bottom. John Hagen from Onalaska, WI makes his cages this way, they are called a "HAGEN CAGE". They look very nice when done but they are more work. I don't know why they would not be used around salt water but I don't know that much about that area of the country.
Thanks Duece, I will make sure that I tell the guys in charge of the J Bars.
I will try to post more pictures tomorrow.



Thanks for the explanation! I'd never seen or heard of that before.

"I don't know why they would not be used around salt water but I don't know that much about that area of the country."

Because with any opening; salt water will find it's way in, and eat the steel away, from the inside out. Until you've lived it; you can't believe it. When living even close to the coast down here; even the fog and dew has salt in it.

I fought rust for years on my second airboat, replacing the engine stand, and never ending paint, coat, cut and replace parts, etc. on a conduit cage.

Now (except for the engine) if it isn't aluminum; it's stainless, on any airboat I have.
"Sights are for the unenlightened."
Rick
http://guntipsandtalk.com

rdb
Southern Airboat Member
Posts: 41
Joined: Fri May 06, 2011 1:42 pm
Location: TX

Re: High School Airboat Build II

Postby rdb » Fri Feb 24, 2017 11:50 am

What kind of bender did you use for the hoops and js?


CWAIS
Southern Airboat Member
Posts: 152
Joined: Tue Sep 10, 2013 8:47 pm
Location: Pardeeville, WI

Re: High School Airboat Build II

Postby CWAIS » Fri Feb 24, 2017 6:45 pm

The lower part of the cage got finished up ( cut , bent , drilled , coped and welded up ). Top mounts for the rudder rods were welded up. Bottom mounts were lined up and tubes tacked in place.
RDB - I put some pictures of our jigs, crude but they work! The big loops and the T-Bars were bent on a bender from Harbor Freight. We made extensions so it would move the rollers out making it easier to put pressure on the bends. You can buy the extensions but we looked at the picture and made our own grid to proportion out measurements. It was one of the first things my beginning welders got a chance to weld on this year, not perfect but it worked well. The J Bars we just cut the shape out on a piece of 3/4" thick board and then put sides on it so the pipe would not roll off. The last jig is used to keep all the holes in the J-Bars at the same angle. Hope this helped.

Image

Image

Image

Image

Image

Image

Image

Image

User avatar
Rick McC.
Southern Airboat Member
Posts: 62
Joined: Wed Jan 11, 2017 10:14 pm
Location: Weeki Wachee, Fl

Re: High School Airboat Build II

Postby Rick McC. » Sat Feb 25, 2017 10:53 pm

Excellent work and engineering of jigs and such, Sir! :thumbleft:
"Sights are for the unenlightened."
Rick
http://guntipsandtalk.com

CWAIS
Southern Airboat Member
Posts: 152
Joined: Tue Sep 10, 2013 8:47 pm
Location: Pardeeville, WI

Re: High School Airboat Build II

Postby CWAIS » Wed Mar 15, 2017 8:15 pm

I know it's been awhile but it's just bad luck or maybe good luck, depending on how you look at it. Three days of ACT testing, two snow days and the last five days trying to get my heart rate to stop falling. I've always run in the low 50's and sneak into the 40's at times. The last couple of days "31", not where I want to be!!! You don't want to here this stuff so moving on. First year welding students started machining so they are making up the rudder bushings. The cage handles and support pieces are welded up, large pieces of wire are cut for the cage. Cat walk on the trailer is ready to weld up. Engine is all welded up thanks to Mike Ives from Wyocena, WI. Started putting the engine back together then broken bolt in the engine case. Got the bolt out and start putting it back together again. Can not find freeze plugs guess we are going to have to make them :banghead: .
Hope to get on here a little more often.
Thanks Rick McC

Image

Image

Image

Image

Dirtman
Site Supporter - IV
Site Supporter - IV
Posts: 273
Joined: Sun Aug 18, 2013 5:08 pm
Location: St.Cloud FL

Re: High School Airboat Build II

Postby Dirtman » Wed Mar 15, 2017 9:00 pm

Always love to see the progress that you and your students are making. Just make sure you take care of yourself too. You are making a difference in these kids lives so you need to make sure you are there see them through.
IO520 on a 12"6" Lazer with a 72" Q #20814
Build in progress: 14x7'9" JB w/ GSO540 &80" Razor

User avatar
Rick McC.
Southern Airboat Member
Posts: 62
Joined: Wed Jan 11, 2017 10:14 pm
Location: Weeki Wachee, Fl

Re: High School Airboat Build II

Postby Rick McC. » Wed Mar 15, 2017 11:20 pm

Dirtman wrote:Always love to see the progress that you and your students are making. Just make sure you take care of yourself too. You are making a difference in these kids lives so you need to make sure you are there see them through.


X 1000!
"Sights are for the unenlightened."
Rick
http://guntipsandtalk.com

CWAIS
Southern Airboat Member
Posts: 152
Joined: Tue Sep 10, 2013 8:47 pm
Location: Pardeeville, WI

Re: High School Airboat Build II

Postby CWAIS » Fri Mar 17, 2017 10:03 pm

Got a few more things going; pulling the main wires on the cage , both the side guards are welded, both heads are ready to go, bongs are welded up on fuel cell top. Oh and the ends for the bottoms of the rudder rods are welded up

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

Gary S
Site Supporter - I
Site Supporter - I
Posts: 1301
Joined: Wed Mar 03, 2010 3:30 pm
Location: Redlands

Re: High School Airboat Build II

Postby Gary S » Sat Mar 18, 2017 7:21 am

Was you able to fix the block?

CWAIS
Southern Airboat Member
Posts: 152
Joined: Tue Sep 10, 2013 8:47 pm
Location: Pardeeville, WI

Re: High School Airboat Build II

Postby CWAIS » Sat Mar 18, 2017 9:42 am

Gary, we think the case is good to go now. The two case halves are put together and ready for the heads so hopefully this engine will get put together this week.

Arnaudd
Southern Airboat Member
Posts: 17
Joined: Tue Mar 14, 2017 11:37 am

Re: High School Airboat Build II

Postby Arnaudd » Mon Mar 20, 2017 1:12 pm

Magnificent!! Know you the weight of elements? The hull(shell)? The chair engine? The cage(goal)? The engine? Continue pleasant to look!!!

User avatar
yobee
Site Supporter - VIII
Site Supporter - VIII
Posts: 5817
Joined: Thu Sep 18, 2008 8:46 pm
Location: deltona, FL

Re: High School Airboat Build II

Postby yobee » Tue Mar 21, 2017 10:23 am

Awesome job teach' and kids!
Life is great, without it you'd be dead.
Volusia County Sportsmen's Conservation Association Member
http://lakeokeechobeeairboatassociation.org/
Continental powered Performance hull.

CWAIS
Southern Airboat Member
Posts: 152
Joined: Tue Sep 10, 2013 8:47 pm
Location: Pardeeville, WI

Re: High School Airboat Build II

Postby CWAIS » Wed Mar 22, 2017 9:46 pm

No weights for you (Arnaudd) at this time. Engine is going back together, redrive is on, valve covers need to go on and then it will be put back on the engine stand to test run. Wires and wire holes are getting welded up and cat walk should be done tomorrow.

Image

Image

Image

Image

Image

Image

CWAIS
Southern Airboat Member
Posts: 152
Joined: Tue Sep 10, 2013 8:47 pm
Location: Pardeeville, WI

Re: High School Airboat Build II

Postby CWAIS » Fri Mar 24, 2017 10:34 pm

Well we will try putting this thing together again. Not sure on setting these valves since they are hydraulic lifters. We are thinking 3/4 turns past 0 lash.

Image

Image


Return to “Airboat Tech”

Who is online

Users browsing this forum: Bing [Bot], Google Adsense [Bot], MSNbot Media and 9 guests