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Similar to what Cold-Eh posted, a mechanic told me, “Pull the heads off the Briggs, machine .02 " off each head. Remove the carb, rejet it with a .01 larger jet. Remove the intake, use a dremel tool to open the jagged edges inside the intake to let air/fuel flow smoother. Remove the existing exhaust, put larger pipes and muffler on it. Bingo, you have more horsepower. It is really not a hard thing to gain a few more HP out of a small motor. Making fuel flow IN and OUT of the engine will increase the HP of any engine. The cool thing is by doing so will also extend the life of the engine."
In reference to increasing the 35 HP B&S to the Mantis 61 HP B&S, on page 4, post 2, of the mini-airboat thread cntry141iq states,�You know it seems to me that there is a little more than "tweaking" being done when you double the horsepower. I have heard the twin turbo boat featured in airboat world has already expired after 150 hours. I mentioned this to a guy who knows nothing of airboats and his response was well how long did they think it would run ... 150 hours was longer than I would have expected it to last. When you push the envelope reliability/longevity is often the sacrifice made. There is a price to be paid for everything, nothing comes free and doubling the hp on an engine common sense says you may be pushing the edge a little.
The confusing part for me is the first paragraph mentions an increase in the engine life and the second paragraph mentions a decrease in the engine life. Is the engine life increased or decreased?
Warranty, of course, is always an issue. If you modify a 35 HP B&S to a 61 HP B&S then what are the ramifications for warranty purposes?
Supposedly, B&S is coming out with a 45 HP model this year.