Stan and I have done a lot of static testing. It may not be the best method for getting "true thrust/performance" numbers but it is better than what most folks get from the seat of their pants.
Most folks do not set and run and reset and rerun trying to get a prop adjusted properly. Most folks have no idea how much power they make or at what rpm range they make it in. They buy a motor and someone say's yep that baby makes 650 hp and 1000 lbs of torque, me and bubba added up the numbers on the parts box ads ourselves yup we did. I am amazed at the numbers from the aircraft guys, everyones engine makes the same, there are very few dyno's around for an a/c engine that i am aware of and most folks won't even dyno a car motor they put on their boat. They will spend a darn fortune buying different ratioo boxes and belts and props and bad mouth other props when they get lucky and accidentally get one of them set where it needed to be set at.
THUNDER does set run reset rerun until he gets what he wants. I won't go into how he knows what it is doing becuase he and I have talked alot about it and we both have sworn secrecy about specific results and methods.Ya'll gotta remember though he is looking for 400' runs and look at his boat and see if it looks like yours .... NOT.
Static testing the way STAN and I did it does yeild some valid information. It does not give you the "TRUE THRUST/POWER" that a given prop is capable of producing. It does give you a comparison of different props on your particular boat at a particular time. Now when STAN and I did our tests we hooked up the thrust meter, sound meter, tachometer and engine analyzer to a computer which recorded the data. We were able to look at the elapsed time for thrust/power increases, able to look at how long the changes took to occur and the load on the engine doing it.
Static testing if done properly is perfectly safe, HOWEVER you need to be sure your trailer can handle it if you do it on the trailer. We supported the trailer to keep the thrust linear. Some folks are sacred to run at wide open throttle on a trailer well I would rather have it fail in the yard than miles from help when you are stuck in the mud at wide open throttle and the boat is not moving and you have people on the boat with you.
I have been stuck and held wide open throttle for 10 to 15 minutes and only move 10' but I got out of it. I have run dry for miles and miles if you go to kissimmee and run with those boys over there you better be able to also. So wide open on a trailer in the yard is a cake walk compared to the real world for me anyways.
I would love to be able to have access to a wind tunnel for real testing however on mine and STANS budget it aint gonna happen. Airflow is tricky stuff and guessing what it will do is not very reliable. We started testin in the winter time when it was calm winds, clear skies, cool temps. We quit when the wind started blowing off and on because the loads on the prop would change and the results were unreliable. We will test more when the weather gets condusive to it again.
When it comes to sound the clear leader at this time is the sensenitch super wide, however we didnt test any powershift or water walker props because I nor STAN didn't own any of them and nobody offered us one to try. We tested whirlwinds and warpdrives with the sensenitch. We were able to get almost the same thrust from any prop we tested i would say there was not over 10% difference between them. BUT they all had to be set properly to achieve this result. The big variable was sound, but when the quiet one was spun at the same speed as the others it was just as loud as them and no real gain in power. The others would not make power as slow as the sensenitch did. We are planning more tests in the future so no real data is being released.
The effect of airflow is very important. I moved my radiator 5" from where it was and picked up 200 rpms. Aerodynamics will yeild significant improvments in performance.
I was able to hit 95% thrust in less than one second on every prop tested. I don't know how to spell "SNAP" but that seems pretty snappy to me. If I held it wide open the level would climb up a little more. I am not sure how to test while moving across the ground or water because each run will change the media in which you are operating. The wind will change your results big time. A slight movement of the rudder stick changing the attitude of the boat will yeild noticable results in performance on a run. At least on the trailer nothing changes from one to the other. I don't know for sure but I beleive most folks "seat of the pants" can't measure in sub second increments. Most people will react more to the sound a rig makes as a judgment of power, myself included until I saw what the computer said. Maybe we could build a test track out of polymer inside an airconditioned building large enough to not affect the air flow on the prop and keep the temp and humidity constant and let a machine drive the throttle so it was applied the same each time but that seems expensive to me. So for the time being I will stick to static trailer tests for the initial setup and fine tune it after I run it and yes I usually have a torque wrench in my boat and a protractor, at least in my truck for sure. Is it perfect nope but it beats guessing.
I believe the prop manufacturers are looking for ways to quiet down the props and still yeild acceptable levels of power. I know I have talked to some personally who are. The technology of props is not new, even sensenitch's stuff is not new it is different from the others right now but it is old technology and the others are payin attention and changes are coming. I beleive we will have some new choices soon. In this day of computer design and testing changes come faster than they used to. the biggie though is things cost more these days and most folks don't want to pay for the technology. Look at the fuss over mufflers even though it has been proven even on a/c engines that if properly designed the exhuast system is a source of cheap horespower gains. but that is a different story for another thread by folks smarter than me.
I will say that for thrust/performance I seem to remeber some folks in arkansas who came up with the same 10% difference. Ya'll do the math now if sound is your game HMMM things get more interesting.
by the way on my boat I just sold I was running the super wide at just past the maximum mark on it. I have bought a bigger one for my new boat. Yep my little ole wore out junkyard motor was turnin it right up there with the 502's and 572's go figure huh. I wasn't turning it as fast as they do but I got plenty of power and less noise than they did. EACH BOAT is unique and must be setup properly to perfrom properly one size does not fit all. sorry for the length of this one i was gonna be short but oh well.